Mineral Processing Plant Operations
About this course

Overview

Most recovery gains come out of the circuit you already have. Weighted towards optimisation rather than design, this covers comminution, flotation and recovery, and how to diagnose where a plant is quietly losing metal.

What you will be able to do

Learning outcomes

  • Interpret circuit mass balances
  • Adjust flotation for grade and recovery
  • Identify comminution bottlenecks
  • Diagnose recovery losses
  • Recommend optimisation interventions
What the course sets out to do

Course objectives

  • Explain comminution and classification circuits
  • Optimise flotation performance
  • Improve recovery and concentrate grade
  • Diagnose plant performance problems
  • Balance throughput against recovery
Course content

Modules

01

Comminution circuits

Crushing, grinding, and classification and their effect on liberation.

02

Flotation fundamentals

Reagents, cells, and the variables that drive flotation performance.

03

Recovery and grade

The grade-recovery trade-off and how to manage it.

04

Mass balancing

Using sampling and balances to understand circuit behaviour.

05

Performance diagnosis

Locating losses and bottlenecks across the plant.

06

Circuit optimisation

Practical interventions to improve throughput and recovery.

Who it is for

Target audience

Plant superintendents, metallurgists, and processing supervisors in mineral processing operations.

Before you start

Prerequisites

A metallurgical, plant operations or process engineering background.

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